The Struandale manufacturing plant in Gqeberha, South Africa, is the kingpin of Ford’s export success.

This state-of-the-art facility manufactures the engines that power the locally assembled Ranger, exported to over 100 markets worldwide.

Key highlights

• Manufacturing excellence: Struandale utilises cutting-edge technology and stringent quality control measures to ensure the renowned performance, reliability and durability of Ford Ranger engines.

• Engine portfolio: The plant currently produces three distinct diesel engine programmes: the powerful 3.0L V6, the refined 2.0L Single Turbo and 2.0L Bi-Turbo, and the established 2.2L and 3.2L Duratorq TDCi.

• A legacy of innovation: Established in 1964, Struandale holds the distinction of being South Africa’s first dedicated engine assembly plant. Over the past six decades, it has produced 11 different engine programmes.

• First-of-its-kind assembly line: The Struandale plant boasts a unique assembly line that efficiently produces both the 2.2L and 3.2L Duratorq TDCi engines, boasting a combined capacity of 130 000 engines annually.

• Advanced automation: The assembly lines leverage advanced robotics and camera stations for unparalleled production quality.

• Rigorous quality control: Every engine undergoes a meticulous cold test cycle and scheduled dynamometer testing to guarantee performance and longevity.

• Traceability and quality management: Ford’s online quality management systems meticulously document each stage of the manufacturing and assembly process for every engine, ensuring complete traceability.

• Milestone achievement: In August 2023, the Struandale plant celebrated a remarkable milestone – the production of its four millionth engine.

This impressive track record underscores Ford Struandale’s commitment to excellence. The plant’s dedication to quality and innovation has been instrumental in the success of the Ford Ranger, solidifying its position as a global leader in the pickup truck segment.

Source: QuickPic